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Printer Control System Motor Control Controlling the Fans Here, you will learn about the functions of the various motors used in the machine.

Motor Control
 
Purpose: Here, you will learn about the functions of the various motors used in the machine.
 

1. Outline
The machine possesses 8 motors used for moving paper and drawing images.
These motors are DC motors or stepping motors used according to functions.
The following table shows types and functions of motors:

Notation
Name
Function
Type
Speed control
Fault detection
M2
Main motor
drives the following: photosensitive drum, developing cylinder.
DC motor
yes
yes
M3
Fixing motor
drives the following: fixing film, pressure roller.
DC motor
yes
yes
M4
Delivery motor
drives the following: delivery roller.
stepping motor
yes
no
M5
Toner bottle rotation motor
drives the following: toner feed plate.
DC motor
no
no
M6
Cassette 1
pickup motor
drives the following: cassette 1 pickup roller, feed roller, separation roller.
Stepping motor
yes
no
M7
Cassette 2
pickup motor
drives the following: cassette 2 pickup roller, feed roller, separation roller.
Stepping motor
yes
no
M10
Duplexing/feed motor
drives the following: duplexing/feed roller, registration roller.
stepping motor
yes
no
M12
sub hopper feedscrew motor
drives the following: sub hopper feedscrew.
DC motor
no
no
 
 
2. Controlling the Rotation
The machine’s motors are controlled differently according to their function. Here, we will study how the rotation of the main motor (M2) and the fixing motor (M3) is controlled.
These motors are equipped with a mechanism to detect a fault.
 
a. Main Motor (M2)
The main motor rotates in response to the main motor drive signal (MAIN ON) coming from the DC controller.

As long as the motor is rotating normally, the lock signal (MAIN LOCK) is sent to the DC controller.


b. Fixing Motor (M3)
The fixing motor rotates in response to the fixing motor acceleration signal (/FUSER_M_ACC) and the fixing motor acceleration signal (/FUSER_M_FG) from the DC controller.
The revolution of the motor is monitored with reference to the speed detection signal (FUSR_M_FG) sent to the DC controller.


3. Detecting a Fault
The machine checks for a fault in the main motor (M2) and the fixing motor (M3) by having the DC controller monitor the motors at such times as programmed while the motors are being driven.

a. Fault in the Main Motor
1) Condition Identified as a Fault
The main motor fails to send the lock signal for a specific period of time.
2) Response
The machine will indicate an error code (‘E010-0000’) and disable printing operation.
3) Resetting
Replace the main motor. (For details, see descriptions of the tasks of the service person.)
 
b. Fault in the Fixing Motor
1) Condition Identified as a Fault
The revolution of the fixing motor is not identical to the target revolution over a specific period of time.
2) Response
The machine will indicate an error code (‘E014-0000’) and disable printing operation.
3) Resetting
Replace the fixing motor. (For details, see descriptions of the tasks of the service person.)


Controlling the Fans
 
Purpose: Here, you will learn about the functions of the fans found in the machine.

1. Outline
The machine has 2 heat discharge fans.
These fans are used to cool the inside of the machine, and they rotate at different speeds to suit the temperature of the site of installation.
The specific functions of the fans are as follows, and the diagram shows the arrangement of the fans:

Notation
Name
Description
Filter
2-speed control
Failure detection
FM1
Heat discharge fan(rear)
Cools the fixing assembly
Present
Used
Yes
FM2
Heat discharge fan(front)
Cools the fixing assembly
Present
Used
Yes


2. Sequence of Operation
The following is the sequence of operation used to drive the fans:
1) Standby, Sleep
The heat discharge fans (FM1, FM2) are at rest.
 
2) Printing
The speed of the fans (full, half) is switched based on the reading of the environment sensor (HU1).
The reference reading differs according to the selected printing mode (single-sided, double-sided).
Single-Sided Printing
Reading of environment sensor (HU1)
Speed
30 deg C or more
full
less than 30 deg C
half
 

Double-Sided Printing

Reading of environment sensor (HU1)
Speed
25 deg C or more
full
less than 25 deg. C
half


If there is any double-sided print in a continuous printing job, the fans will be controlled as for double-sided printing.
 
The following is a timing chart showing the sequence of operation used to drive the fans:
 




3. Controlling the Rotation
a. Outline
The fan rotates in response to the fan drive signal (FAN ON) from the DC controller.
As long as it is rotating normally, the fan sends the lock signal (FAN LOCK) to the DC controller.
b. Controlling the Speed
The machine’s fans operate at 2 different speeds (full, half).
The speed is switched by the voltage switchover circuit acting in response to a command from the CPU by changing the voltage level of the FAN ON signal.
for full-speed rotation, generates 24V
for half-speed rotation, generates 13V

4. Detecting a Fault
The machine checks for a fault in the front heat discharge fan (FM1) and the rear heat discharge fan (FM2).
Specifically, the DC controller monitors the operation of the fans while the printer unit remains supplied with power
a Condition Identified as a Fault
∙ while the fan is at rest, the lock signal is detected for 5 sec or more.
∙ while the fan is being driven, the lock signal is not detected for 5 sec or more
b. Response
The machine will indicate an error code (‘E805-0000’) and disable printing operation.
c. Resetting
Replace the fan. (For details, see descriptions of the tasks of the service person.)

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