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Learn an Outline of Paper Feed and Transport System


In this unit, we review the flow from paper feed until paper ejection and learn the configuration and functions of each unit and what a service engineer should do.


Purpose: Learning the components and specifications of the paper feed and transport system to understand an outline of the system
 
1. Outline
The paper feed and transport system feeds, transports, and ejects printing paper from the paper inlet.
The component for paper ejection differs between the iR2270/2870 Series (230V model) and the iR2270/2870 Series (120V model), iR3570/4570 Series. Since 3 way unit-A1 is a standard component for the iR2270/2870 Series (120V model) and iR3570/4570 Series (option for the the iR2270/2870 Series (230V model)), the paper path differs between the iR2270/2870 Series (230V model) and the iR2270/2870 Series (120V model), iR3570/4570 Series.
The automatic duplex mechanism built in this machine supports duplex printing as a standard feature.
The paper paths in the standard configurations of the series are given below. By clicking the [ ] button at a paper ejection tray name, you can see the paper path to the tray by animation.
 
iR2270/2870 Series (230V model)
Paper inlet: The standard configuration has three inlets [1][2][5]. By using two optional ones [3][4], the number of inlets can be increased up to five. 

Paper outlet: The standard configuration has one outlet. By adding two optional ones, the number of outlets can be increased up to three.

1 Cassette 1 paper feed
2 Cassette 2 paper feed
3 Cassette pedestal paper feed (Option)
4 Side paper deck paper feed (Option)
5 Manual paper feed
6 Copy tray 1 paper ejection


iR2270/2870 Series (120V model), iR3570/4570 Series
Paper inlet: The standard configuration has three inlets [1][2][5]. By using two optional ones [3][4], the number of inlets can be increased up to five.
Paper outlet: The standard configuration has three outlets. By adding an optional one, not the number of outlets but the paper ejection capacity can be increased.
 

1 Cassette 1 paper feed
2 Cassette 2 paper feed
3 Cassette pedestal paper feed (Option)
4 Side paper deck paper feed (Option)
5 Manual paper feed
6 Copy tray 1 paper ejection
7 Copy tray 2 paper ejection (Option)
8 Copy tray 3 paper ejection (Option)
  



1.1  Paper Path List
This section explains the paper paths when the paper ejection options are attached.
See the explanation: 




1.2  Drive Parts Arrangement
This section explains the drive parts related to paper feed and transport.
See the explanation:


1.2  Drive Parts Arrangement
The transport controller of this machine rotates when the DC controller controls each motor, clutch, or solenoid.
Once printing operation has started, the DC controller controls each load to rotate each transport roller.  This feeds paper from the paper inlet, transports it through the machine, and ejects it to the paper ejection tray.
This machine has photosensors (14 for the iR2270/2870 Series and 19 for the iR3570/4570 Series) for cassette paper presence/absence detection, paper level detection, ejected paper full detection, and jam detection. If a sensor detects an error, a message is displayed.
The arrangements of transport rollers, motors, clutches, and sensors are given below.
 
Roller related list
The numbers of transport rollers and flappers differ between the iR2270/2870 Series and the iR3570/4570 Series.
The iR3570/4570 Series has more transport rollers and flappers because it is equipped with Extended paper ejection kit A1.
The transport roller arrangements are as follows:
 
a. iR2270/2870 Series

1] Paper feed roller (Cassette 1)
[2] Transport roller (Cassette 1)
[3] Separation roller (Cassette 1)
[4] Paper feed roller (Cassette 2)
[5] Transport roller (Cassette 2)
[6] Separation roller (Cassette 2)
[7] Vertical path roller 2
[8] Vertical path idler roller 2
[9] Vertical path roller 1
[10] Vertical path idler roller 1
[11] Manual feed roller
[12] Resistor roller (Internal)
[13] Resist roller (External)
[14] Duplex transport roller 2
[15] Duplex transport roll 2
[16] Transfer roller
[17] Photoconductor drum
[18] Duplex transport roller 1
[19] Duplex transport rod 1
[20] Press roller
[21] Fused paper ejection roller
[22] Fused paper ejection rod
[23] Fusing film
[24] Paper ejection roller
[25] Paper ejection rod

b. iR3570/4570 Series

1] Paper feed roller (Cassette 1)
[2] Transport roller (Cassette 1)
[3] Separation roller (Cassette 1)
[4] Paper feed roller (Cassette 2)
[5] Transport roller (Cassette 2)
[6] Separation roller (Cassette 2)
[7] Vertical path roller 2
[8] Vertical path idler roller 2
[9] Vertical path roller 1
[10] Vertical path idler roller 1
[11] Manual feed roller
[12] Resistor roller (inside)
[13] Resist roller (outside)
[14] Duplex transport roller 2
[15] Duplex transport roll 2
[16] Transfer roller
[17] Photoconductor drum
[18] Duplex transport roller 1
[19] Duplex transport rod 1
[20] Press roller
[21] Fused paper ejection roller
[22] Fused paper ejection rod
[23] Fusing film
[24] Tray 1 paper ejection roller
[25] Tray 1 paper ejection rod
[26] Tray 1 paper ejection flapper
[27] Tray 2 paper ejection rod
[28] Tray 2 paper ejection roller
[29] Reversing rod
[30] Reversing roller
[31] Paper ejection vertical path roller
[32] Tray 2 paper ejection hopper
[33] Paper ejection vertical path rod
[34] Duplex entrance rod
[35] Tray 3 paper ejection flapper
[36] Duplex entrance roller
[37] Tray 3 paper ejection roller
[38] Tray 3 paper ejection rod
 
*The blue characters indicate standards parts for iR3570/4570 only.

Drive transmission chart
The drive transmission parts of this machine differ between the iR2270/2870 Series and the iR3570/4570 Series.
The iR2270/2870 Series shares the driving power of the main motor (M2) for duplex transport but the iR3570/4570 Series has a duplex transport motor (M10) for duplex transport only.
The transport drive arrangements are as follows:
 
a. iR2270/2870 Series
M2:  Main motor
M3:  Fusing motor
M4:  Paper ejection motor
M6:  Cassette 1 paper feed motor
M7:  Cassette 2 paper feed motor
SL1:  Cassette 1 paper feed solenoid
SL2:  Cassette 2 paper feed solenoid
CL1:  Manual paper feed clutch
CL2:  Resist clutch
CL6:  Duplex transport clutch
 
*The green characters indicate standard parts for iR2270/2870 only.

M2:  Main motor
M3:  Fusing motor
M4:  Paper ejection motor
M6:  Cassette 1 paper feed motor
M7:  Cassette 2 paper feed motor
M10:  Duplex transport motor
M101:  Tray 2 paper ejection motor
M102:  Tray 3 paper ejection motor
SL1:  Cassette 1 paper feed solenoid
SL2:  Cassette 2 paper feed solenoid
SL101:  Tray 1 paper ejection flapper solenoid
SL102:  Tray 2 paper ejection flapper solenoid
SL103:  Tray 3 paper ejection flapper solenoid
CL1:  Manual paper feed clutch
CL2:  Resist clutch
 
*The green characters indicate standard parts for iR3570/4570 only.
*The blue characters indicate standard parts for iR3570/4570 only.

Paper sensor list
The number of paper sensors differs between the iR2270/2870 Series and the iR3570/4570 Series.
The iR3570/4570 Series has more paper sensors because it is equipped with Extended paper ejection kit A1.
The paper sensor arrangements are as follows:
 
a. iR2270/2870 Series

1] Cassette 1 paper level sensor B (PS4)
[2] Cassette 1 paper level sensor A (PS3)
[3] Cassette 2 paper level sensor B (PS6)
[4] Cassette 2 paper level sensor A (PS5)
[5] Cassette 2 paper presence/absence detection sensor (PS2)
[6] Cassette 2 retry sensor (PS11)
[7] Cassette 1 paper presence/absence detection sensor (PS1)
[8] Cassette 1 retry sensor (PS10)
[9] Manual feed paper presence/absence detection sensor (PS7)
[10] Resist sensor (PS9)
[11] Duplex transport sensor (PS17)
[12] Fusing paper ejection sensor (PS13)
[13] Paper ejection sensor 1 (PS14)
[14] Ejected paper full sensor (PS15)

b. iR3570/4570 Series
1] Cassette 1 paper level sensor B (PS4)
[2] Cassette 1 paper level sensor A (PS3)
[3] Cassette 2 paper level sensor B (PS6)
[4] Cassette 2 paper level sensor A (PS5)
[5] Cassette 2 paper presence/absence detection sensor (PS2)
[6] Cassette 2 retry sensor (PS11)
[7] Cassette 1 paper presence/absence detection sensor (PS1)
[8] Cassette 1 retry sensor (PS10)
[9] Manual feed paper presence/absence detection sensor (PS7)
[10] Resist sensor (PS9)
[11] Duplex transport sensor (PS17)
[12] Fusing paper ejection sensor (PS13)
[13] Paper ejection sensor 1 (PS14)
[14] Ejected paper full sensor (PS15)
[15] Tray 1 paper ejection sensor ( PS101)
[16] Ejected paper full sensor 2 (PS102)
[17] Tray 2 paper ejection sensor (PS103)
[18] Duplex entrance sensor (PS103)
[19] Tray 3 paper ejection sensor (PS105)
 
*The blue characters indicate standard parts for iR3570/4570 only.

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