In this unit, we review the flow from paper feed until
paper ejection and learn the configuration and functions of each unit and what a
service engineer should do.
Purpose: Learning the components and specifications of the
paper feed and transport system to understand an outline of the
system
1. Outline
The paper feed and transport system feeds,
transports, and ejects printing paper from the paper inlet.
The component for paper ejection differs between the
iR2270/2870 Series (230V model) and the iR2270/2870 Series (120V model), iR3570/4570 Series. Since 3 way
unit-A1 is a standard component for the iR2270/2870 Series (120V model) and
iR3570/4570 Series (option for the the iR2270/2870 Series (230V model)), the
paper path differs between the iR2270/2870 Series (230V model) and the
iR2270/2870 Series (120V model), iR3570/4570 Series.
The automatic duplex mechanism built in this
machine supports duplex printing as a standard feature.
The paper paths in the standard
configurations of the series are given below. By clicking the [ ] button at a paper ejection tray name, you can see the paper path
to the tray by animation.
○iR2270/2870 Series (230V model)
Paper inlet:
The standard configuration has three inlets [1][2][5]. By using two
optional ones [3][4], the number of inlets can be increased up to five.
Paper outlet:
The standard configuration has one outlet. By adding two optional ones,
the number of outlets can be increased up to three.
1 | Cassette 1 paper feed | |
2 | Cassette 2 paper feed | |
3 | Cassette pedestal paper feed (Option) | |
4 | Side paper deck paper feed (Option) | |
5 | Manual paper feed | |
6 | Copy tray 1 paper ejection |
iR2270/2870 Series (120V model), iR3570/4570
Series
Paper inlet: The standard
configuration has three inlets [1][2][5]. By using two optional ones [3][4], the
number of inlets can be increased up to five.
Paper outlet: The standard
configuration has three outlets. By adding an optional one, not the number of
outlets but the paper ejection capacity can be increased.
1 | Cassette 1 paper feed | |
2 | Cassette 2 paper feed | |
3 | Cassette pedestal paper feed (Option) | |
4 | Side paper deck paper feed (Option) | |
5 | Manual paper feed | |
6 | Copy tray 1 paper ejection | |
7 | Copy tray 2 paper ejection (Option) | |
8 | Copy tray 3 paper ejection (Option) |
1.1
Paper Path List
This section explains the paper paths when
the paper ejection options are attached.
→See the explanation:
1.2
Drive Parts Arrangement
This section explains the drive parts related
to paper feed and transport.
→See the explanation:
1.2
Drive Parts
Arrangement
The transport controller of this machine rotates when the DC
controller controls each motor, clutch, or solenoid.
Once printing operation has started, the DC controller controls each
load to rotate each transport roller. This feeds
paper from the paper inlet, transports it through the machine, and ejects it to
the paper ejection tray.
This machine has photosensors (14 for the iR2270/2870 Series and 19
for the iR3570/4570 Series) for cassette paper presence/absence detection, paper
level detection, ejected paper full detection, and jam detection. If a sensor
detects an error, a message is displayed.
The arrangements of transport rollers,
motors, clutches, and sensors are given below.
○Roller related list
The numbers of transport rollers and flappers differ between the
iR2270/2870 Series and the iR3570/4570 Series.
The iR3570/4570 Series has more transport rollers and flappers
because it is equipped with Extended paper ejection kit A1.
The transport roller arrangements are
as follows:
a. iR2270/2870 Series
1] Paper feed roller (Cassette 1)
[2] Transport roller (Cassette 1)
[3] Separation roller
(Cassette 1)
[4] Paper feed roller (Cassette 2)
[5] Transport roller (Cassette 2)
[6] Separation roller (Cassette 2)
[7] Vertical path roller 2
[8] Vertical path idler roller 2
[9] Vertical path roller 1
[10] Vertical path idler roller 1
[11] Manual feed roller
[12] Resistor roller (Internal)
[13] Resist roller (External)
[14] Duplex transport roller 2
[15] Duplex transport roll 2
[16] Transfer roller
[17] Photoconductor drum
[18] Duplex transport roller 1
[19] Duplex transport rod 1
[20] Press roller
[21] Fused paper ejection roller
[22] Fused paper ejection rod
[23] Fusing film
[24] Paper ejection roller
[25] Paper ejection rod
b. iR3570/4570 Series
1] Paper feed roller (Cassette 1)
[2] Transport roller (Cassette 1)
[3] Separation roller (Cassette 1)
[4] Paper feed roller (Cassette 2)
[5] Transport roller (Cassette 2)
[6] Separation roller (Cassette 2)
[7] Vertical path roller 2
[8] Vertical path idler roller 2
[9] Vertical path roller 1
[10] Vertical path idler roller 1
[11] Manual feed roller
[12] Resistor roller
(inside)
[13] Resist roller (outside)
[14] Duplex transport roller 2
[15] Duplex transport roll 2
[16] Transfer roller
[17] Photoconductor drum
[18] Duplex transport roller 1
[19] Duplex transport rod 1
[20] Press roller
[21] Fused paper ejection roller
[22] Fused paper ejection rod
[23] Fusing film
[24] Tray 1 paper ejection roller
[25] Tray 1 paper ejection rod
[26]
Tray 1 paper ejection flapper
[27] Tray 2
paper ejection rod
[28] Tray 2 paper ejection roller
[29] Reversing rod
[30] Reversing roller
[31] Paper ejection vertical path roller
[32] Tray 2 paper ejection hopper
[33] Paper
ejection vertical path rod
[34] Duplex entrance rod
[35] Tray 3 paper ejection flapper
[36] Duplex entrance roller
[37] Tray 3 paper ejection roller
[38] Tray 3 paper ejection rod
*The blue
characters indicate standards parts for iR3570/4570
only.
Drive transmission chart
The drive transmission parts of this machine differ
between the iR2270/2870 Series and the iR3570/4570 Series.
The iR2270/2870 Series shares the driving
power of the main motor (M2) for duplex transport but the iR3570/4570 Series has
a duplex transport motor (M10) for duplex transport only.
The transport drive arrangements are as
follows:
a. iR2270/2870 Series
M2: Main
motor
M3: Fusing
motor
M4: Paper ejection
motor
M6: Cassette 1 paper feed
motor
M7: Cassette 2 paper feed
motor
SL1: Cassette 1 paper feed
solenoid
SL2: Cassette 2 paper feed
solenoid
CL1: Manual paper feed
clutch
CL2: Resist
clutch
CL6: Duplex transport
clutch
*The green characters indicate standard parts for iR2270/2870
only.
M2:
Main motor
M3:
Fusing motor
M4:
Paper ejection motor
M6:
Cassette 1 paper feed motor
M7:
Cassette 2 paper feed motor
M10: Duplex transport motor
M101: Tray 2 paper ejection motor
M102: Tray 3 paper ejection motor
SL1:
Cassette 1 paper feed solenoid
SL2:
Cassette 2 paper feed solenoid
SL101: Tray 1 paper ejection flapper
solenoid
SL102: Tray 2 paper ejection flapper
solenoid
SL103: Tray 3 paper ejection flapper
solenoid
CL1:
Manual paper feed clutch
CL2:
Resist clutch
*The green characters
indicate standard parts for iR3570/4570 only.
*The blue characters
indicate standard parts for iR3570/4570 only.
Paper sensor list
The number of paper sensors differs between
the iR2270/2870 Series and the iR3570/4570 Series.
The iR3570/4570 Series has more paper sensors
because it is equipped with Extended paper ejection kit A1.
The paper sensor arrangements are as
follows:
a. iR2270/2870
Series
1] Cassette 1 paper level sensor B (PS4)
[2] Cassette 1 paper level sensor A
(PS3)
[3] Cassette 2 paper level sensor B
(PS6)
[4] Cassette 2 paper level sensor A
(PS5)
[5] Cassette 2 paper presence/absence
detection sensor (PS2)
[6] Cassette 2 retry sensor
(PS11)
[7] Cassette 1 paper presence/absence
detection sensor (PS1)
[8] Cassette 1 retry sensor
(PS10)
[9] Manual feed paper presence/absence
detection sensor (PS7)
[10] Resist sensor (PS9)
[11] Duplex transport sensor
(PS17)
[12] Fusing paper ejection sensor
(PS13)
[13] Paper ejection sensor 1
(PS14)
[14] Ejected paper full sensor
(PS15)
b. iR3570/4570 Series
1] Cassette 1 paper level sensor B (PS4)
[2] Cassette 1 paper level sensor A
(PS3)
[3] Cassette 2 paper level sensor B
(PS6)
[4] Cassette 2 paper level sensor A
(PS5)
[5] Cassette 2 paper presence/absence
detection sensor (PS2)
[6] Cassette 2 retry
sensor (PS11)
[7] Cassette 1 paper presence/absence
detection sensor (PS1)
[8] Cassette 1 retry
sensor (PS10)
[9] Manual feed paper
presence/absence detection sensor (PS7)
[10] Resist sensor
(PS9)
[11] Duplex transport
sensor (PS17)
[12] Fusing paper
ejection sensor (PS13)
[13] Paper ejection
sensor 1 (PS14)
[14] Ejected paper full
sensor (PS15)
[15]
Tray 1 paper ejection sensor ( PS101)
[16] Ejected paper full sensor
2 (PS102)
[17]
Tray 2 paper ejection sensor (PS103)
[18]
Duplex entrance sensor (PS103)
[19]
Tray 3 paper ejection sensor (PS105)
*The blue
characters indicate standard parts for iR3570/4570
only.
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